CRUSHSHIELD® 2442

Operating temperature up to +150°C (+302°F)

Superior energy absorption

Excellent cut-through resistance

Lightweight, flexible & easy to install

Available in black or orange

FUNCTIONS:

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  • Product Description

    CrushShield® 2442 is a self-wrapping sleeve designed to provide superior cut-through protection for electrical cables. The tough, multilayer construction enables the product to absorb and disperse energy, thus preventing damage to the electrical cable inside. CrushShield 2442’s ability to prevent cut through of electrical cables has made it a product of choice for vehicle manufacturers concerned with isolating HEV cables from the vehicles’ electricity-conducting chassis in crash situations. CrushShield 2442 helps protect the HEV cable enabling the vehicle to meet stringent industry standards yet its lightweight, flexible structure does not impede cable routing or add unnecessary weight.

    CrushShield 2442 is available in orange, for identification of the high voltage cables in hybrid-electric or electric vehicles, as well as black.

  • Typical Applications

    • High Voltage Cables
    • Wire Harnesses
    • Fuel Lines
    • Other Hose & Tubing Applications

  • Datasheet Downloads
  • Construction & Typical Product Characteristics

    Warp Yarn: Polyester (PET) multifilament
    Fill Yarns: Polyester (PET) monofilament and multifilaments

  • Sizes / Availability

    Standard Sizes

    Nominal Internal Diameter (mm)
    Recommended Application Range (mm)
    Min Ø – Max Ø
    5

    3 - 5
    7

    5 - 7
    10

    8 - 10
    13

    11 - 13
    16

    14 - 16
    19

    17 - 19
    25

    20 - 25
    29

    26 - 29
    32

    30 - 34
    38

    35 - 38

    Colors: Orange | Black

    Max diameter is defined as a nominal 90° sleeve overwrap. A variety of application-based variables will dictate the appropriate sleeve size for use on each harness. Proper sleeve sizing is at the discretion of the end user.

    A reduced overlap could be acceptable in certain applications allowing for a larger max diameter harness. Please consult your local sales representative for recommendations and guidance.

    Availability

    Standard sizes are listed here, Additional sizes could be available upon request.

    Available in spools and custom cut lengths. Recommended cut lengths are in 5mm increments. Please see regional drawings for cut length tolerances.

    Standard colors are black and orange. Additional colors may be available.

    Please consult your local sales representative for regional packaging details and standards.

  • Product Testing

    Performance Data – CrushShield® 2442

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    Property
    Test Method
    Result
    Temperature Rating

    240 hours at +175°C (+150°C rating)

    Pass +150°C (+302°F)
    Flammability

    SAE J369

    Self-extinguishing
    Low Temperature Flexibility

    SAE J2192

    Pass -70°C (-94°F)
    Chipping Resistance

    SAE J400

    Pass
    Dynamic Cut-Through

    ASTM D3032-10
    Section 22 (modified)

    650 N avg.
    Fluid Resistance

    SAE J2192

    Pass
    All numeric performance data shows average or typical values. Please consult your sales representative for product drawings, test reports and OEM approvals.

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